From Manual Tallies to Real-Time Visibility Across 3 Lines
Amigo Pallets deployed PalletVision across their repair, dismantling, and build lines — replacing manual shift logs with live production dashboards and cutting reporting lag from hours to seconds.
4+ hrs
Reporting Lag Eliminated
12%
Counting Accuracy Improvement
3
Lines Monitored
2 days
Time to Deploy
The Challenge
What Amigo Pallets Was Facing
Amigo Pallets ran a high-volume operation across multiple lines — repair, dismantling, and assembly. Production counts were collected by hand at the end of each shift, leading to a 4+ hour reporting lag. Supervisors had no way to see real-time output without physically walking the floor. Discrepancies between shift logs and actual output were common, making it hard to set accurate production targets or identify bottlenecks.
The Solution
How PalletVision Helped
PalletVision was deployed across three production lines using Amigo's existing CCTV cameras. Edge AI hardware was installed on-site to process video feeds in real time. Event zones were configured for each line to detect and count pallets as they moved through repair, dismantling, and build stages. The system was integrated with PalletConnect ERP so counts flowed directly into production reports without manual entry.
The Results
What Changed
- Live dashboard replaced end-of-shift paper logs — supervisors see output in real time
- Counting accuracy improved by 12%, revealing previously untracked production losses
- Idle time on the dismantling line was identified and reduced through shift scheduling changes
- Full deployment across 3 lines completed in 2 days using existing camera infrastructure
- PalletConnect ERP integration eliminated all manual count entry for production reporting
“We used to rely on clipboards and end-of-shift tallies. PalletVision gave us live numbers on every line — our supervisors finally know what is happening without walking the floor.”
Mike Trevino
Operations Manager, Amigo Pallets
Get Results Like Amigo Pallets
See how PalletVision can work for your operation. Get a personalized demo with your line layout and camera setup.